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Casting Solutions LLC

Gray And Ductile Iron Foundries, Zanesville, Ohio. NPDES permit OH0004901, in force until Dec 31, 2030. Last 12 months: over a limit 4 times (last February 2026), 1 required value missing, 1 of 71 reports late. Source: EPA ECHO, Oct 22, 2026.

Reports due
About 20 days after each period: outfall 001 form A monthly (13 values), outfall 002 form A monthly (13 values), outfall 003 form A monthly (19 values), outfall 004 form A monthly (7 values), outfall 005 form A monthly (18 values), outfall 008 form A monthly (8 values), and 2 more forms
Last report on file
August 2026
Oct 2024 – Sep 2025
3 values over a limit, 0 required values missing, 0 of 92 reports late

Last 12 months (Oct 1, 2025 – Sep 30, 2026)

Period endingParameterReportedLimitOver by
January 2026Phenolics, total recoverable, daily maximum1170≤ 860 ug/L36%
January 2026Phenolics, total recoverable, monthly average585≤ 300 ug/L95%
February 2026Phenolics, total recoverable, daily maximum1214≤ 860 ug/L41%
February 2026Phenolics, total recoverable, monthly average563.7≤ 300 ug/L88%

Limits in force (102)

ParameterStatisticLimitMonthsOutfall
Temperature, water deg. centigrademonthly averagereport only (deg C)all year001
Temperature, water deg. centigradedaily maximumreport only (deg C)all year001
pHdaily minimum≥ 6.5 SUall year001
pHdaily maximum≤ 9 SUall year001
Solids, total suspendedmonthly averagereport only (mg/L)Mar, Jun, Sep, Dec001
Solids, total suspendeddaily maximumreport only (mg/L)Mar, Jun, Sep, Dec001
Zinc, total recoverablemonthly averagereport only (ug/L)Mar, Jun, Sep, Dec001
Zinc, total recoverabledaily maximumreport only (ug/L)Mar, Jun, Sep, Dec001
Copper, total recoverablemonthly averagereport only (ug/L)Mar, Jun, Sep, Dec001
Copper, total recoverabledaily maximumreport only (ug/L)Mar, Jun, Sep, Dec001
Flow, in conduit or thru treatment plantmonthly averagereport only (MGD)all year001
Flow, in conduit or thru treatment plantdaily maximumreport only (MGD)all year001
Chlorine, total residualdaily maximumreport only (mg/L)all year001
Temperature, water deg. centigrademonthly averagereport only (deg C)all year002
Temperature, water deg. centigradedaily maximumreport only (deg C)all year002
pHdaily minimum≥ 6.5 SUall year002
pHdaily maximum≤ 9 SUall year002
Solids, total suspendedmonthly averagereport only (mg/L)Mar, Jun, Sep, Dec002
Solids, total suspendeddaily maximumreport only (mg/L)Mar, Jun, Sep, Dec002
Zinc, total recoverablemonthly averagereport only (ug/L)Mar, Jun, Sep, Dec002
Zinc, total recoverabledaily maximumreport only (ug/L)Mar, Jun, Sep, Dec002
Copper, total recoverablemonthly averagereport only (ug/L)Mar, Jun, Sep, Dec002
Copper, total recoverabledaily maximumreport only (ug/L)Mar, Jun, Sep, Dec002
Flow, in conduit or thru treatment plantmonthly averagereport only (MGD)all year002
Flow, in conduit or thru treatment plantdaily maximumreport only (MGD)all year002
Chlorine, total residualdaily maximumreport only (mg/L)all year002
Flow ratemonthly averagereport only (gal/d)all year003
Flow ratedaily maximumreport only (gal/d)all year003
Oxygen, dissolved [DO]daily minimum≥ 5 mg/LMar, Jun, Sep, Dec003
pHdaily minimum≥ 6.5 SUMar, Jun, Sep, Dec003
pHdaily maximum≤ 9 SUMar, Jun, Sep, Dec003
Solids, total suspendedmonthly average≤ 30 mg/LMar, Jun, Sep, Dec003
Solids, total suspendeddaily maximum≤ 45 mg/LMar, Jun, Sep, Dec003
Solids, total suspendedmonthly average≤ .194 kg/dMar, Jun, Sep, Dec003
Solids, total suspendeddaily maximum≤ .29 kg/dMar, Jun, Sep, Dec003
Nitrogen, ammonia total [as N]monthly averagereport only (mg/L)Mar, Jun, Sep, Dec003
Nitrogen, ammonia total [as N]daily maximumreport only (mg/L)Mar, Jun, Sep, Dec003
Turbidity [severity]monthly averagereport only (severity)all year003
Turbidity [severity]daily maximumreport only (severity)all year003
E. coli, MTEC-MFmonthly geometric mean≤ 126 MPN/100mLJun, Sep003
E. coli, MTEC-MFweekly geometric mean≤ 284 MPN/100mLJun, Sep003
BOD, carbonaceous [5 day, 20 C]monthly average≤ 25 mg/LMar, Jun, Sep, Dec003
BOD, carbonaceous [5 day, 20 C]daily maximum≤ 40 mg/LMar, Jun, Sep, Dec003
BOD, carbonaceous [5 day, 20 C]monthly average≤ .161 kg/dMar, Jun, Sep, Dec003
BOD, carbonaceous [5 day, 20 C]daily maximum≤ .258 kg/dMar, Jun, Sep, Dec003
Temperature, water deg. centigrademonthly averagereport only (deg C)all year004
Temperature, water deg. centigradedaily maximumreport only (deg C)all year004
pHdaily minimum≥ 6.5 SUall year004
pHdaily maximum≤ 9 SUall year004
Flow, in conduit or thru treatment plantmonthly averagereport only (MGD)all year004
Flow, in conduit or thru treatment plantdaily maximumreport only (MGD)all year004
Chlorine, total residualdaily maximumreport only (mg/L)all year004
Temperature, water deg. centigrademonthly averagereport only (deg C)all year005
Temperature, water deg. centigradedaily maximumreport only (deg C)all year005
Solids, total suspendedmonthly average≤ 15 mg/Lall year005
Solids, total suspendeddaily maximum≤ 38 mg/Lall year005
Oil and grease [soxhlet extr.] tot.daily maximum≤ 10 mg/LMar, Jun, Sep, Dec005
Lead, total [as Pb]monthly average≤ 260 ug/Lall year005
Lead, total [as Pb]daily maximum≤ 530 ug/Lall year005
Zinc, total [as Zn]monthly average≤ 370 ug/Lall year005
Zinc, total [as Zn]daily maximum≤ 430 ug/Lall year005
Copper, total recoverabledaily maximum≤ 54 ug/Lall year005
Phenolics, total recoverablemonthly average≤ 300 ug/Lall year005
Phenolics, total recoverabledaily maximum≤ 860 ug/Lall year005
Flow, in conduit or thru treatment plantmonthly averagereport only (MGD)all year005
Flow, in conduit or thru treatment plantdaily maximumreport only (MGD)all year005
pH, maximumdaily maximumreport only (SU)all year005
pH, minimumdaily minimumreport only (SU)all year005
pH range excursions, > 60 minutesdaily maximum≤ 0 occur/dall year005
pH range excursions, monthly total accumdaily maximum≤ 446 minall year005
Flow ratemonthly averagereport only (gal/d)Mar, Jun, Sep, Dec008
Flow ratedaily maximumreport only (gal/d)Mar, Jun, Sep, Dec008
Solids, total suspendedmonthly averagereport only (mg/L)Mar, Jun, Sep, Dec008
Solids, total suspendeddaily maximumreport only (mg/L)Mar, Jun, Sep, Dec008
Zinc, total recoverablemonthly averagereport only (ug/L)Mar, Jun, Sep, Dec008
Zinc, total recoverabledaily maximumreport only (ug/L)Mar, Jun, Sep, Dec008
Copper, total recoverablemonthly averagereport only (ug/L)Mar, Jun, Sep, Dec008
Copper, total recoverabledaily maximumreport only (ug/L)Mar, Jun, Sep, Dec008
Flow ratemonthly averagereport only (gal/d)Mar, Jun, Sep, Dec010
Flow ratedaily maximumreport only (gal/d)Mar, Jun, Sep, Dec010
Solids, total suspendedmonthly averagereport only (mg/L)Mar, Jun, Sep, Dec010
Solids, total suspendeddaily maximumreport only (mg/L)Mar, Jun, Sep, Dec010
Zinc, total recoverablemonthly averagereport only (ug/L)Mar, Jun, Sep, Dec010
Zinc, total recoverabledaily maximumreport only (ug/L)Mar, Jun, Sep, Dec010
Copper, total recoverablemonthly averagereport only (ug/L)Mar, Jun, Sep, Dec010
Copper, total recoverabledaily maximumreport only (ug/L)Mar, Jun, Sep, Dec010
Solids, total suspendeddaily maximum≤ 1.6787 kg/dDec092
Oil and grease, hexane extr methoddaily maximum≤ .8481 kg/dDec092
Copper, total [as Cu]daily maximum≤ .0236 kg/dDec092
Lead, total [as Pb]daily maximum≤ .0254 kg/dDec092
Zinc, total [as Zn]daily maximum≤ .0436 kg/dDec092
Phenolics, total recoverabledaily maximum≤ .0329 kg/dDec092
Flow, totalmonthly averagereport only (Mgal)Dec092
Flow, totaldaily maximumreport only (Mgal)Dec092
Sludge waste from secondary clarifiersmonthly averagereport only (gal)Dec588
Sludge waste from secondary clarifiersdaily maximumreport only (gal)Dec588
Temperature, water deg. centigrademonthly averagereport only (deg C)Mar, Jun, Sep, Dec901
Temperature, water deg. centigradedaily maximumreport only (deg C)Mar, Jun, Sep, Dec901
pHdaily minimumreport only (SU)Mar, Jun, Sep, Dec901
pHdaily maximumreport only (SU)Mar, Jun, Sep, Dec901
Hardness, total [as CaCO3]monthly averagereport only (mg/L)Mar, Jun, Sep, Dec901
Hardness, total [as CaCO3]daily maximumreport only (mg/L)Mar, Jun, Sep, Dec901

How strict are these limits?

Cited limits by parameter: Ohio's rules and the federal ones.

Same industry: the 56 Primary Metal Industries permits in Ohio.

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On EPA ECHO: Facility report · DMR history

Your permit document is the final word. As JSON: /api/v1/permits/OH0004901 · MCP: https://passage-data.com/mcp